Time: 2018-11-02 08:50:39
Author: Dongguan CHANGJIU Hot Melt Adhesive Spraying Machi
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CJ-F3200-B automatic feeding and sealing machine
1、 Equipment Introduction
This product is a new model that our company has further improved based on advanced technology both domestically and internationally. It is a high-tech product that integrates machinery, electricity, gas, and light. It can automatically complete the automatic picking, folding, spraying, and bonding of paper boxes. It has the advantages of small volume, light weight, wide application range, high production efficiency, and can be used in multiple machines. This machine can be used alone or connected to other equipment to form a production line.
2、 Features and advantages
This product is designed and manufactured based on the customer's actual production needs, and has the following advantages:
1. Environmentally friendly and efficient
2. The cardboard box specifications have high universality, and the transfer is efficient, convenient, and fast
3. Hot melt adhesive can meet the requirements of point spraying and line spraying
4. Human machine interface operation, capable of pre storing 45 sets of box gauge parameters
5. Exquisite appearance of equipment
3、 Special reminder
1. This machine uses AC220V industrial power supply, with a voltage fluctuation range of ± 10%;
2. The flow rate of the power interface should be greater than 20A (amperes);
3. Please connect to the power interface with a grounding terminal;
4. Please turn off the power supply during maintenance;
5. Prevent mechanical injury.
4、 Main technical parameters
Outline specification: 3500 (L) × 960 (W) × 2000 (J) mm
Equipment power: AC220V 50HZ 3.4KW
Air supply pressure: 0.45-0.8mpa
Type of adhesive used: hot melt adhesive
Glue application method: spray type
Melting capacity: 5kg/h
Work efficiency: 40-75 boxes/min
Operating temperature: 210 ℃
5、 Equipment overall structure and understanding

① Manual feeding area for paper boxes
② Operation panel
③ Equipment control box
④ Glue supply machine
⑤ Running status prompt three color light
⑥ Glue spraying mechanism
⑦ Paper box folding ear mechanism
⑧ Paper box gluing and finished product discharge
6、 Fault handling
| problem | Possible causes | solution |
| Robot failed to retrieve the box | Vacuum gas circuit issues | 1. Check if the air circuit is blocked or leaking 2. The suction cup is aging, replace the suction cup |
| Circuit issues | 1.There is no signal output from the cam U-shaped photoelectric device. Check if the photoelectric device is damaged or stuck with dust, and clean or replace it in a timely manner 2. S1 paper box conveying in place sensor has no signal output. Check if the fiber optic head is stuck with dust, damaged or leaking light, or if it is too far from the paper box. Adjust the fiber amplifier to amplify the light source or replace the fiber head. 3. The vacuum battery valve is damaged. Check if the battery valve is damaged and replace it promptly 4. PLC has no output, check if PLC "Y3" has output | |
| Improper debugging | 1.The positioning guide rod of the paper feeding box is adjusted too tightly, and the paper box is not delivered in place. Check the tightness and adjust it in a timely manner. The paper box needs to be easily moved on the conveyor belt 2. The roller of the paper box failed to press against the paper box, and the paper box could not be transported smoothly. Check the tightness and adjust it in a timely manner | |
| The glue gun does not spray glue | Air circuit issues | 1. Check if the air pressure of the rubber machine air pump is normal, 1-2.5kg/cm ² within 2. Is there no air source entering or leaking from the battery valve |
| Circuit issues | 1. Check if the heating of the glue machine, hose, and gun is normal, above 160 ℃ 2. Check if PLC "Y0 and Y1" have outputs when checking dispensing 3. Damaged battery valve | |
| Hot melt adhesive blockage | 1. The nozzle of the glue gun is blocked. Turn off the pressure of the glue machine and remove the nozzle. After heating, use an air gun to blow back the nozzle from the glue outlet until a bright light can be seen at the nozzle 2. The filter screen of the rubber machine needs to be cleaned every 3-4 months after 8 hours. Please turn off the pressure of the rubber machine before cleaning 3. The filter screen of the gun base needs to be cleaned every 3-4 months after 8 hours. Please turn off the pressure of the glue machine before cleaning | |
| Glue gun issue | Replace the hot melt adhesive spray gun | |
| Paper box adhesive is not firm | Hot melt adhesive not pressed tightly | Adjust the width of the left and right adhesive roller rows to flatten the hot melt adhesive. If the width of the equipment's discharge table and the guide plate of the adhesive stop ear is suitable, it is necessary to adjust the fixed seat of the roller row. |
| Insufficient temperature of hot melt adhesive | Increase the temperature of the rubber tube and gun by 5 ℃ appropriately | |
| Excessive glue content | Increase the pressure of the glue machine appropriately or replace the larger glue gun nozzle | |
| Finished box with marks | Oil stains on the contact surface of the paper box | Clean the tray support rails; Clean the press rod of the paper box; Cleaning the paper box push plate |
| The cardboard box is pressed too tightly up and down | Adjust the height of the cardboard box pressure rod to leave a gap of 0.5-1mm from the cardboard box | |
| Scratched paper boxes on the conveyor push plate | The glue roller row is clamped too tightly on the left and right sides, and it should be adjusted as loose as possible to stick to the glue | |
| The glue roller is lined with glue | Clean the hot melt adhesive of the adhesive roller row |
For details, please download the manual of the automatic feeding and sealing machine CJF3200A
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